Cable tie moulds can be designed to produce various sizes and types of cable ties, offering a degree of customization that is essential for different applications. For example, some moulds are designed to produce heavy-duty cable ties for industrial use, while others may create miniature ties for use in delicate electronics. Additionally, moulds can be modified to produce cable ties with specific features, such as locking mechanisms, color coding, or weather-resistant properties.

This flexibility allows manufacturers to cater to the diverse needs of different industries. Whether it's for bundling cables in outdoor environments or for securing delicate wiring in medical equipment, cable tie moulds can be adapted to meet specific design requirements, enhancing the versatility of the final product.

Using cable tie moulds in the production process leads to greater efficiency. The injection moulding process is automated, which reduces the need for manual labor and minimizes human error. The moulds are engineered to work with automated machines that can handle the injection, cooling, and ejection of the cable ties quickly and accurately. This automation ensures that production lines operate continuously without significant downtime.

Moreover, because moulds are designed for easy setup and maintenance, manufacturers can ensure that the production process remains efficient and consistent over time. Proper maintenance of the moulds, including regular cleaning and lubrication, can help extend their lifespan, further improving overall efficiency.

While the initial investment in high-quality cable tie moulds can be substantial, they offer significant long-term savings. Once the mould is designed and constructed, it can be used to produce large quantities of cable ties with minimal additional costs. The efficiency of the injection moulding process, combined with the high volume of production, helps keep manufacturing costs low.

Additionally, because cable tie moulds allow for precision in the production of each unit, the rate of defective products is minimized. This reduction in waste not only saves money but also improves the overall sustainability of the production process. Manufacturers can be confident that each cable tie produced will meet quality standards, reducing the need for costly rework or scrap.

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Precision control of molds and accessories
Precision of the whole mold can reach    0.005mm    Discharge machining accuracy tolerance up to    0.003mm
Precision of molding injection products can reach    0.02mm    Discharge clear angle up to    0.01mm
Mould life time    2 million times    Mirror discharge finish up to    Ra0.2
Mould material hardness    30-90HR    Basic precision of Sardick wire-cutting jogging wire    0.005mm
Precision of flat grinding can reach    0.001mm    Parallel, perpendicular, and straightness of the wire can be achieved    0.002mm
Cumulative tolerance of grinding 100 pieces in batch    0.01mm    CNC machining accuracy    0.005mm
Grinding precision of tungsten steel parts    0.002mm    CNC machining concentricity    0.002mm